BWI Group Increases MagneRide® Production, Bringing Advanced Suspension Technology to a Wider Audience

BWI Group Expands MagneRide® Production, Making Top Suspension Technology More Accessible Than Ever

BWI Group, a leading global tier-1 supplier of advanced suspension and braking systems, has made a significant leap in the automotive industry with its expansion of production capacity for its cutting-edge 4th-generation magneto-rheological dampers. This expansion will see an increase of 600,000 units annually, providing unparalleled performance at a more competitive cost, and positioning the company as a key player in driving innovation within the automotive suspension sector.

The expansion is not just about increasing production capacity. It also demonstrates BWI Group’s ongoing commitment to customer-oriented innovation. The company aims to make its industry-leading MagneRide® suspension system available for an estimated 2 million vehicles over the next few years, maximizing the performance advantages for car manufacturers and drivers alike. As a result, BWI Group is setting the stage to significantly broaden the accessibility of its top-tier suspension technology, allowing automakers to integrate the advanced system into a wider array of vehicles, ultimately enhancing the competitiveness of their offerings in global markets.

This move to expand MagneRide® production also represents an important step toward making high-performance active suspension systems more affordable, without compromising on quality. With the anticipated economy of scale, automakers will be able to adopt the sophisticated, active suspension technology at a more accessible price point, enabling them to offer customers superior performance without a luxury price tag.

A Look at MagneRide® Suspension Technology

MagneRide® suspension systems are often hailed as a breakthrough in automotive suspension design. Described as “An active suspension in a passive damper package,” these systems combine the technology of active suspension with the simplicity and reliability of passive dampers. MagneRide® has demonstrated impressive versatility and high-performance capabilities in both sports cars and luxury vehicles, becoming the suspension of choice for high-end manufacturers like Ferrari, Lamborghini, Mustang, and Cadillac. The system has been in use for nearly two decades, consistently providing exceptional performance across a range of demanding applications.

MagneRide® 4.0, the latest version of this technology, takes performance to new heights, delivering exceptional ride quality and driving dynamics. Some of the key features that set MagneRide® 4.0 apart include:

  • Smart, Adaptive Performance: The system adjusts damping force up to 1,000 times in just one second, ensuring optimal ride quality that blends the comfort of luxury with dynamic, responsive handling. Whether cruising on smooth highways or navigating rough, uneven terrain, MagneRide® adapts in real time to deliver a refined driving experience.
  • Proven Durability: MagneRide® is built to endure extreme conditions, from frigid temperatures of -30°C to scorching heat of 105°C. Its ability to maintain consistent, reliable performance across such a wide range of environmental conditions has made it a trusted solution for both sports and luxury cars.
  • Customizable Driving Modes: One of the standout features of MagneRide® is the ability for drivers to tailor the suspension response to different road conditions. Whether prioritizing comfort for long drives or opting for a sportier, more responsive setting for spirited driving, MagneRide® offers the flexibility to adapt to the driver’s preferences, ensuring maximum comfort and performance in any situation.
  • Cost-Effective Premium Tech: Despite its advanced active suspension capabilities, MagneRide® is designed to be a compact, maintenance-friendly system, reducing ownership costs. This makes it not only a high-performance solution but also a more cost-effective choice for both automakers and vehicle owners.

As the only company in the world with full-scale development and mass production capabilities for magneto-rheological dampers, BWI Group has been a pioneer in this field since the introduction of MagneRide® in 2002. To date, the company has delivered more than 10 million MagneRide® dampers, cementing its position as the global leader in active suspension technology.

A Strategy for Broader Market Reach

With the recent production expansion, BWI Group is poised to make luxury-grade suspension technology more attainable to a broader range of consumers. The company’s expertise, which spans over two decades of innovation in suspension technology, allows BWI Group to meet the rising demand for high-performance suspension systems in vehicles of all segments.

BWI Group’s production facilities in Poland, Mexico, and China will play a crucial role in the company’s expanded capabilities, ensuring a rapid response to evolving market demands. By leveraging cutting-edge technology, including full-process quality monitoring, logistics automation, and comprehensive value chain digitization, BWI Group is committed to maintaining the highest standards of production excellence. The company’s state-of-the-art facilities are designed to ensure zero errors and maximum reliability in production, further reinforcing the company’s commitment to quality.

In addition to enhancing the quality and accessibility of its products, BWI Group’s expanded production capacity also enables it to support the growing demand for high-performance suspension systems across various vehicle segments. The company is positioning itself as a key enabler for automakers seeking to integrate cutting-edge suspension technology into a wider range of vehicles, offering consumers an unparalleled balance of sportiness, comfort, and affordability.

What This Means for the Automotive Industry

BWI Group’s expansion into higher production volumes and its push to make MagneRide® technology more accessible marks a significant turning point for the automotive industry. By making advanced suspension technology more affordable, BWI Group is enabling automakers to offer higher performance without compromising on cost-effectiveness. This shift could fundamentally change the competitive landscape in the automotive sector, as more automakers will be able to integrate premium, active suspension systems into their offerings, leveling the playing field between luxury brands and more mainstream automakers.

With consumers increasingly demanding vehicles that offer both comfort and performance, the demand for high-quality suspension systems like MagneRide® is expected to continue growing. As BWI Group expands its reach, automakers will have more opportunities to meet these demands and enhance their vehicle offerings with world-class suspension technology. This not only benefits automakers by improving their competitiveness in global markets but also enhances the driving experience for consumers, offering them access to state-of-the-art technology that improves both the comfort and performance of their vehicles.

BWI Group’s strategic move underscores the growing importance of high-performance active suspension systems in today’s automotive landscape. As the company continues to expand its presence and production capabilities, it is clear that the future of automotive suspension technology is shifting toward making premium, high-tech solutions more accessible to a wider audience. With more vehicles on the road equipped with MagneRide® systems, the driving experience will continue to improve, blending luxury, performance, and affordability in new and exciting ways.

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