prisoner 3D, a ZEISS company and the leading provider of innovative 3D digitizing results in thus., moment blazoned the ZEISS Scan Box for motors — an automated 3D scanning result for the fast and accurate examination of complete electric motor hairpin- stator assemblies and multiple or individual hairpins. With an integrated ZEISS ATOS Q- EV blue light 3D scanning detector, the ZEISS Scan Box for motors snappily captures high- resolution 3D dimension data from an electric motor hairpin assembly for rapid-fire, dependable, and effective dimensional examination.
In the trouble towards decarbonization within the automotive assiduity, icing effective quality assurance of these factors is critical to performance and sustainability. Hairpin- stator assemblies from an electric motor correspond of further than 100 integrated hairpins that must be audited directly to insure maximum effectiveness and functionality. These bobby
hairpins are candescent, carpeted, and flexible, causing distortion and presenting challenges for dimensional examination. As anon-contact result, ZEISS ScanBox for eMotors solves these combined challenges by snappily landing complete, accurate dimension data from the assembly for alignment, GD&T, crown, twist, and radial analysis to support better decision- timber and cost savings.
Fast and stoner-Friendly Automated 3D examination of Stators and Hairpins
From data accession to examination and reporting, the ZEISS Quality Suite is the each- by- one software that operates the ZEISS ScanBox for eMotors. druggies automatically program the result with the Virtual Measuring Room( VMR) within the ZEISS Quality Suite. The VMR simulates the measuring terrain, and the erected- in Smart Educate function automatically determines the optimal detector positions to execute the dimension plan. To increase repetition, druggies can estimate and compare all positions to preliminarily imported CAD data or an offline reference model. druggies spark the ZEISS ScanBox for eMotors by fitting the element, opting the measuring program from the stoner-friendly Kiosk Interface, and pressing the launch button.
Full- face Digitalization for a Geometric Digital Twin
The ZEISS ScanBox for eMotors collects millions of XYZ coordinates from electric motor stators and single or multiple hairpins without any previous face treatment. The software uses that data to induce a complete geometric digital twin. This detailed 3D model enables the rapid-fire and precise evaluation of the complex geometric rudiments that comprise these electric motor factors by aligning with the nominal data from the CAD model using a common point, similar as the inner cylinder of the distance essence package, a face, notch, or connecting hole. In addition to relating diversions and blights, this nominal- factual comparison also reveals perceptivity regarding process stability.
Effective Quality Assurance in Stator and Hairpin Production
The complete data captured by the ZEISS Scan Box for motors can be used to perform simple and complex examination tasks critical to these electric motor factors. For illustration, hairpin examination generally includes form, angle, and position forbearance, bending points, diameters, and leg lengths, in addition to relating distortion. Stator examination frequently includes relating GD&T diversions, cracks, distortions of the winding handbasket or connection points, flatness of the frontal ends, and roundness of the inner cylinder. Manufacturers can also use the data to digitally assemble the stator and rotor to insure accurate fitting.
